Incinerator Project

PROJECT DETAILS

The Custom made model has 6,75 m3 capacity in primary chamber and will burn up to 1000 kgs per hour (depending on waste composition). The unit is a top loading design and has a heavy duty refractory cement lining for maximum heat retention. This unit operates at over 1000 deg C in the primary chamber to ensure complete combustion. This model also benefits from a heavy duty secondary chamber and burners which ensures a complete re-burn of any smoke and emissions. Specially designed ash rack and ash removal door on the bottom of Incinerator enables easy removal of ash even during the Incineration process.

PRIMARY CHAMBER

Heavy-duty steel casing High quality refractory lining and insulation suitable for temperatures up to 1600C Large full size top load. 5 x oil fired ignition burners operated on/off Chamber capacity of 6 m3 Inside chamber dimensions: L: 5m, W: 1.5m H: 0,9m 2 x small loading doors Ash cleaning door.

SECONDARY CHAMBER

Heavy-duty steel casing High quality refractory lining and insulation suitable for temperatures up to 1600C 2x oil fired ignition burners operated on/off

CHIMNEY

Refractory chimney 1,25 m
Heavy-duty stainless steel casing 1,5 m
Stainless steel cap and spark arrestor
Weather protection Total chimney height: 2,7 m

CONTROL PANEL

Control of primary and secondary burners Temperature monitoring with 4 digit display for primary and secondary chamber Thermostat control device for burners (fuel saver) Timer control Integral fan timer control for automatic cooling

Large-Incinerator

The ever increasing costs faced by clinics to dispose of waste is escalating. Incineration is proved to be the most effective way of eradicating this problem. Our range of units are fully CE certified, ensuring that we meet the highest standards in safety and construction.


The unit has a 6,75 cubic meter combustion chamber, combined top doors for easy loading. The large secondary chamber provides a post combustion afterburner to provide a 2 second gas residence time at high temperatures to ensure that all gases are re-burnt in the chamber. The whole unit is a 5mm anodised steel shell with a 10cm thick refractory lining which keeps the heat inside the chamber whilst allowing cool walls on the outside.

- Specially designed ash rack and ash removal door on the bottom of Incinerator enables easy removal of ash even during the Incineration process.
- High quality refractory lining and insulation suitable for temperatures up to 1600 C.
- Large full size top load with smaller inner doors for manual feed during the process.
- Five burners provide modulating fuel and air for complete combustion
- Designed is such a way that its user friendly





The ranges of incinerators are unique in their concave primary chamber design resulting in a natural re‐burning of smoke and emissions. The U.K. government department (DEFRA) has even accepted that our incinerators have a ‘natural secondary burn’ without the need for an extra burner.

The Incinerator range has been designed for international usage fulfilling all requirements and having the added benefit of being very easy to install and maintain.

Temperatures within the primary chamber will reach between 1000 – 1350 deg C with outlet temperatures of between 600 – 1000 deg C dependant on model and application.

Our whole ranges of incinerators are CE certified to BS EN746‐2:1997(industrial thermo processing equipment – part 2.
Safety requirements for combustion and handling systems), Low Voltage Directive 73/23/EEC, EMC Compatibility Regulation
89/336/EEC and Machinery Directive 89/392/EEC (including amendment)

A summary of the most recent emission testing report is as follows:

Sulphur Dioxide 20.7mg per Nm3
Carbon Monoxide 1.6 mg per Nm3
Carbon Dioxide 214.1 g per Nm3
Nitrogen Oxides 241.2mg per Nm3
Solid Substances 3.6 mg per Nm3
Dioxins 0.0 mg per Nm3 (for incinerators with 2 sec, gas retention)

All the above are well below the EC limit values

In summary these units have been designed for quick and low cost disposal of waste material (including high risk) whilst producing minimal odour, smoke and emissions.

We only utilise the very latest Low Nox burner technology in order to constantly fulfil our clean air objectives.

Our incinerators are approved for use and are currently operating in the U.K., U.S.A. Europe, Russia, Belarus, Jordan, Iran, Iraq, Malaysia, Singapore and Australia.

PRICING

1. 1 Complete unit R 12 800 000 Excluding VAT
2. Full installation, training and commissioning included
3. Delivery time 12 – 14 weeks after receiving deposit.